Electric Vehicle Battery Housing

I was commissioned to design a battery housing solution for a new line of electric vehicles. The primary challenges were to create a housing that was lightweight to maximize vehicle range, while ensuring safety and effective thermal management.

Using SolidWorks and advanced simulation tools, I developed a composite housing design that exceeded safety standards while reducing weight by 20% compared to conventional solutions. The design incorporated innovative cooling channels and impact-resistant features.

Key achievements: - 20% weight reduction vs. industry standard - Enhanced thermal management system - Passed all safety crash tests with margins - Modular design for easier production and maintenance - Patent-pending cooling channel configuration